A/C Split Valve Supplier & Factory

Premium Brass Service Valves, Liquid Collectors, and Engineered HVAC Accessories for Global Brands Since 1988

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Precision HVAC Components Built on 35+ Years of Engineering Integrity

Founded in 1988 as the Xiangshan Refrigeration Accessories Factory of Zhejiang University, Ningbo Taojun Refrigeration Equipment Co., Ltd. (commonly known as Taojun Group or Juntao Refrigeration) has developed into a national high-tech B2B enterprise. For over three decades, we have dedicated ourselves to the design, research, development, and supply-chain logistics of core heating, ventilation, and air conditioning (HVAC) accessories.

Headquartered in the beautiful coastal tourist city of Xiangshan, Ningbo, our facility utilizes German-imported machinery to manufacture state-of-the-art products. Under our renowned brand names, "Lingshan" and "Taojun", we provide high-performance filter driers, check valves, A/C split service valves, wire tube condensers, brass fittings, and accessories that protect the thermodynamic integrity of refrigeration circuits.

Our commitment to rigorous scientific methodology is backed by our direct engineering roots with Zhejiang University. Today, Taojun acts as a key OEM/ODM manufacturing partner for household appliance brands worldwide, including industry leaders such as Haier, Xinfei, Midea, Gree, Whirlpool, Electrolux, and Huarui.

Fast Facts

  • Established: 1988
  • Engineers: 15 R&D PhDs/Professors
  • Global Presence: 50+ Countries
  • Key Certs: ISO9001, UL, RoHS

Global Industry Solutions & Key Performance Indicators

38+
Years Industry Expertise
<0.05%
Quality Defect Rate
500+
Flexible Production MOQ
24h
Technical Complaint Response
🛠️

Mechanical Design and Structural Profile

Our A/C split service valves are designed to offer maximum protection against refrigerant leakage. Primarily made of high-purity C37710/HPb59-1 brass, our valves are suitable for split air conditioner outdoor units (available in standard nominal sizes 1/4", 3/8", 1/2", 5/8", and 3/4" with L-bend configurations).

  • Shell Composition: 99.9% High-Purity Copper Pipe & Brass (Forged body resists high operating pressures up to 4.5 MPa).
  • Core Mechanism: 3A Molecular Sieve inside our integrated drier components blocks moisture absorption ≥20%.
  • Welding Process: Fully automated Argon Arc Welding for seamless, leak-proof capillary and body connections.
  • Pressure Ratings: Optimized for next-generation eco-refrigerants, including R32, R410A, R290, and R134a.
🔬

Quality Assurance & Testing Rigor

Each split service valve and refrigeration accessory must pass an exhaustive array of testing in our laboratories to guarantee a 10+ year service life:

  • Thermal Extremes: Continuous high & low temperature thermal cycling between 75°C and -35°C for 500 hours.
  • Thermal Shock Validation: Drastic rapid shock testing between 10°C and 90°C with 30-minute transition cycles.
  • Environmental Protection: 500-hour damp heat humidity Chamber Test.
  • Hermetic Seal Test: 100% helium mass spectrometer leak testing and 100V high-voltage insulation tests for electrical parts.

A/C Split Valve Technology: Global Development Trends

1. Transition to Eco-Friendly Refrigerants

As international bodies enforce phase-downs on high-GWP (Global Warming Potential) hydrofluorocarbons (HFCs) under the Kigali Amendment, the HVAC sector is transitioning toward R32, R290 (propane), and HFO blends. Our factory has updated our brass alloy formulations and internal seal materials to ensure they are compatible with these low-GWP alternatives, which operate at higher pressures and require higher chemical resistance.

2. Micro-Leakage Mitigation Technologies

HFC leaks represent both environmental hazards and performance losses. Modern split service valves require double-sealing mechanisms (typically combining primary metal-to-metal seals with secondary elastomeric O-rings made from specialized HNBR or FKM). Taojun's R&D division has optimized seal geometry to maintain hermetic integrity under extreme system vibrations.

3. Advanced Automation and Smart HVAC Systems

Smart buildings require diagnostics down to the component level. Future split valves will feature integrated micro-pressure and temperature sensors, enabling local or cloud-based IoT software to detect pressure loss before a system failure occurs. Our collaborative engineering projects with China's leading technical universities are focused on developing these next-generation smart valves.

Global Procurement Demand & Supply Chain Risk Management

For B2B procurement managers and HVAC distributors, buying brass components involves managing risks related to raw material prices, dimensional accuracy, and international compliance. At Ningbo Taojun, we address these challenges through structured B2B protocols:

Raw Material Price Stabilization

Copper and zinc price volatility can disrupt production budgets. We maintain long-term hedging arrangements with copper suppliers to secure stable material costs for our contracted OEM/ODM clients.

Precision Tolerances (±0.02mm)

Using CNC machining centers and advanced tooling, we maintain a ±0.02mm tolerance threshold. This ensures easy installation during outdoor unit assembly and long-term leak prevention.

Flexible OEM/ODM & Low MOQ

We support prototype development with a low MOQ of 500 units. Our 15-person engineering team can turn CAD models into physical samples in a short time frame.

Macro Industry Solutions: Applications Across Sectors

Residential Ducted & Ductless split A/C

Supplying reliable split service valves that handle the everyday thermal cycles of residential installations, protecting against refrigerant leaks and pressure drops.

Commercial Refrigeration & Cold Storage

Heavy-duty, vibration-resistant service valves and copper filter driers engineered to perform in sub-zero industrial settings, keeping food and medical cold chains secure.

VRF/VRV Multi-Split Commercial Systems

High-precision manifolds, capillary connections, and equal-tee piping arrays designed for multi-zone HVAC commercial systems with complex refrigerant runs.

Technological Roadmap & Future Outlook

As environmental regulations tighten and the need for efficiency increases, Taojun's R&D department has established a clear technical roadmap for 2025–2030:

Phase 1: Advanced Metallurgy & Lead-Free Alloys

To meet strict drinking water and RoHS requirements, we are phasing in lead-free brass formulations that match the machinability and corrosion resistance of standard alloys. Our proprietary brass formulations show high resistance to stress-corrosion cracking in salt-air environments, making them ideal for coastal air conditioning installations.

Phase 2: Additive Manufacturing & Flow Optimization

By using flow simulation tools and computational fluid dynamics (CFD), we are redesigning the internal flow paths of our split service valves to reduce pressure drop across the valve throat. This directly helps heat pump manufacturers achieve higher SEER and COP ratings.

Phase 3: Digital Integration & Manufacturing Execution Systems (MES)

We are expanding the implementation of our MES (Manufacturing Execution System) and automated optical inspection (AOI) camera systems. By assigning a unique digital passport (QR code tracking) to each batch, we provide full quality traceability from raw copper ingots to finished service valves.

Ningbo Taojun Factory Facility

Our Historical Milestones & Manufacturing Heritage

Taojun 1998 Factory Building
1998

Factory Construction: We expanded our dedicated production facilities to support rising regional HVAC demand.

MES Intelligent Workshop 2008
2008

Digitalization: We launched our initial MES intelligent workshop systems to improve production control and traceability.

Advanced Manufacturing Facility 2024
2024

Global Scale: Complete automation lines and advanced leak testing equipment operational for Tier-1 HVAC brands.

Production Workshops and Engineering Labs

Taojun Production Workshop Precision Product Line Quality Testing Lab Taojun Factory Machine Shop Automated Testing Area Copper Processing Line Finished Product Inspection Copper Filter Drier Raw Stocks

Localized Support, Global Compliance & Trusted Certificates

Exporting HVAC products globally requires strict adherence to international standards. Ningbo Taojun ensures compliance with several environmental and safety frameworks, allowing our valves and components to integrate cleanly into European, American, and Asian markets.

  • ISO 9001:2015 Certification: GB/T19001-2016 verified under registration number 41325Q00065R0S, affirming our focus on consistent product quality.
  • EU Environmental Regulations: Full RoHS, REACH, and WEEE compliance ensures our components contain zero restricted substances.
  • UL Certification: Our safety-critical refrigeration components are UL certified for North America.
  • OEM/ODM Support: Full drawings, stress analysis reports, material certificates, and test sheets are provided with every batch.
ISO 9001 Certificate

Main ISO Document

Scope of Certification

Detailed Certification Scope

Compliance Document 1 Compliance Document 2 Compliance Document 3 Compliance Document 4

A/C Split Service Valves & Accessories FAQ

❓ What copper and brass alloys are used in your split service valves?
We use high-grade forged brass (HPb59-1 / C37710) for the main valve body. This material provides high mechanical strength and prevents micro-porosity defects that can cause leaks. For the copper L-bend connections, we use 99.9% pure C12200 phosphorus-deoxidized copper, which offers excellent brazeability and corrosion resistance.
❓ Are Taojun's service valves compatible with next-gen refrigerants like R32 and R290?
Yes, our split service valves are designed for high-pressure systems. They are rated for operating pressures up to 4.5 MPa, which is ideal for R32, R410A, and propane (R290) HVAC systems. The internal sealing materials (HNBR / Teflon) are chosen for their compatibility with these refrigerants and synthetic polyolester (POE) oils.
❓ What steps does your factory take to prevent refrigerant leaks during production?
Every split service valve batch goes through a multi-stage leak test: 1) Helium leak testing at high pressure, 2) Differential air pressure decay testing, and 3) Visual inspection of the seal seat and threading. We maintain a defect rate below 0.05% using these procedures.
❓ Can you accommodate custom dimensions or private labeling (OEM/ODM)?
Yes. We offer customization of the pipe length, wall thickness, flare connection thread styles (NPT/metric), and mounting bracket geometry. We can also stamp your brand logo onto the forged body of the service valves. Our MOQ for custom items is 500 units.
❓ What is the function of the copper filter drier in your split system solutions?
Taojun copper filter driers are designed to absorb moisture, filter out solid impurities, and neutralize acids in the refrigeration circuit. This helps prevent expansion valve freeze-ups and protects the compressor from abrasive wear.

Additional Factory Facilities & Product Elements

Production Facility View Production Process Advanced Equipment Component Storage Finished Fittings Manufacturing Line Detailed Component Testing Packaged Filter Driers Brazing Workstation

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